Automatic High-speed Slurry Production System
Description
With the proposal of carbon peak and carbon neutral targets, renewable energy+energy storage is the trend of energy structure adjustment, and lithium ion batteries are developing rapidly. How to improve the battery capacity density and safety performance, and how to reduce the battery production cost have become the goals of the entire industry. At present, the mainstream of the market is planetary mixer slurry making. If it is a small batch slurry production, the planetary mixer has very high applicability, but if it is a large batch, online dispersion slurry production is an ideal production equipment. It has been fully verified by the market in the production of low viscosity battery slurry. The uniformity of the finished slurry is better than that produced by planetary mixer, while the investment cost (equipment, site, energy consumption) is far lower than that for planetary mixer slurry production. The only regret is that it cannot be applied to the battery slurry with high viscosity. SIEHE SMART has been specialized in slurry/paste production for nearly 20 years. Faced with the huge demand of the market and driven by the mission of high-end intelligent manufacturing enterprises, we has invested a lot of money and technology to develop a fully automatic high-speed slurry production system in cooperation with leading enterprises in the industry. The system not only solve the problem that the online slurry production system not suitable for high viscosity slurry, but also greatly improves the intelligence, production efficiency, investment cost performance and other aspects.
Intelligent high speed slurry production system with high automatization from SIEHE SMART is based on MOFA slurry production equipment, together with the powder raw materials batching system, liquid raw materials ( including additives) batching system, conveying system, post-processing system (including cooling, filtration, iron removal, de-foaming) and finished products storage system. The system line includes following process parameter control: Temperature control, pressure detection, flow control, viscosity control etc. With a touch screen to achieve visual production to reduce the labor cost, improve product quality. Green production contributes to GreenEarth.
Advantage
-
High viscosity, High solid content, On-line slurry makingThe high-speed dispersing module is with specially designed two layer rotor structure, which can effectively empty the slurry in the chamber and generate a strong vacuum, so as to realize on-line making slurry with high viscosity and high solid content. Currently, in the market, the on-line slurry making equipment from our counterpeers is only suitable for slurry with low and mid viscosity. In comparison, our MOFA Slurry Production equipment has obvious advantages.01
-
For mass production, Higher Efficiency, Lower Energy ConsumptionComparison between the MOFA Slurry Production System and Planetary Mixer Slurry Production System02
MODA-4000 Slurry Production System, batch capacity: 4000L, 1600L/h, Energy consumption: 125KWh/KL
1200L Double Planetary Power Dispersing Mixer (Total volume 2000L), batch capacity 1200L, approx. 200L/h, Energy consumption: 420KWh/KL
Conclusion: The unit Energy consumption of Double Planetary Mixer Slurry Making System is around 6 times of that of MOFA Slurry Production System. For mass production, the advantage of MOFA Slurry Production System Line becomes more obvious. -
Less investment, Higher Cost PerformanceTBased on same capacity 1600L/h, comparison of investment amount among the MOFA Slurry Production System, Double Planetary Power Dispersing Mixer and On-line Slurry Making System line from our counterpeers03
1. MOFA-4000 Slurry Making system, including the on-line dispersing and on-line homogenization, total cost will be around RMB3,500,000.00
2. 1200L Double Planetary Power Dispersing Mixer (Total volume 2000L), 7-8 sets of equipment is required, total cost will be around RMB14,000,000.00
3. On-line Slurry Making System from one of our counterpeers, including circulation type high-speed slurry making equipment, membrane type High Speed Disperser, total cost will be around RMB7,000,000.00
Conclusion: MOFA Slurry Production System from SIEHE Smart, the required investment amount is only around 50% of that of on-line slurry making system from our counterpeers, 25% of that of Double Planetary Power Dispersing Mixer option. MOFA Slurry Production System is with obvious price advantages!
-
Other advantages1. Completely closed on-line production, avoid the influence of environmental moisture and dust.04
2. Less space occupation: machine equipment of MOFA-4000 System only requires space of 3*4m, the whole system only about 20% of the required space of slurry making system with same capacity adopting Double Planetary Power Dispersing Mixer.
3. Less operators: MOFA-4000 System only requires one operator, while it requires 7-8 operators for slurry making system with same capacity adopt Double Planetary Power Dispersing Mixer.
4. Powerful function: The system is with dozens of sensors for on-line viscosity, mass flow, level, weight, temperature, pressure, position etc., to realize fully digital control and management.
5. High automation: Equipped with a large-size HMI, one-key start and stop, whole process monitoring, nice and elegant appearance.
6. High configuration: The components and materials for the system are all from domestic/world well known brands, such as ABB, SIEMENS, Schneider, Danfoss, SEW, E+H, VEGA, METTLER TOLEDO, SMC, etc. to ensure stable performance of the system.
Video
Technical Parameter
| Model | Batch Capacity
(L) |
Production Capacity
(L/h) |
Installed Power
（KW） |
Dimension
（mm） |
|---|---|---|---|---|
| MOFA-4000 | 4000 | 1600 | 360 | 10000*9000*7500 |
Remarks:
* If any change in the data or picture, subject shall prevail without notice.
* The table does not include all products, please contact with our sales engineers for more information.
